LexFoil MT1050S

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LexFoil MT1050 Automatic flatbed hot stamping machine is the ideal equipment for folding carton and corrugate box designed and manufactured by Tangshan Lianshun Printing Machinery Manufacturing Co. ,Ltd. The advantage are fast production speed, high precision, large pressure for hot stamping and die cutting, good hot stamping and deep embossing effect, safe and easy to operate, low consumables, stable performance, significant production efficiency.

Electrical control parts, outsourcing parts and key parts are all international famous brands. The machine adopts (PLC) and touch screen centralized control, high reliability, long service life and convenient maintenance; automation control realizes the automation of the whole process of paper feeding, hot stamping, paper collecting, counting, diagnosis, etc., and the touch screen makes it convenient to troubleshoot quickly and easily. The computer optimized curve of the ternary cam precision splitter,makes the gripper running smoothly and die-cutting high precision and durable.

Unique design of the foil stamping system

  • vertical foil delivery:  with three servo motors, independent foil deliver mode, external foil collecting can directly pull the wasted foil out of the machine,  foil collecting with brush wheel mode will not pull off the foil, and foil rewinding system, which is convenient and reliable and greatly improves the production efficiency and lowers down the labor intensity; in addition, this model also  has the function of internal foil rewinding, which is mainly used for the larger hot stamping area.
  • Horizontal foil delivery: two servo motors feed the foil independently, and there is an independent servo motor to collect the foil and waste foil rewinding.
  • The heating section adopts twelve independent temperature zones for uniform and precise temperature control in PID mode, and the maximum temperature can reach 220°C.
  • Adopting industrial computer plus motion control special axis card control, stamping: foil saving has several options: uniform step jumping, irregular step jumping and manual setting, the first two options are computer intelligent calculation, and all system parameters can be modified and set on the touch screen, which is simple, convenient and humanized.

The electrical control section

  • The electrical control system adopts automatic control by PLC. It conducts full-automatic detection and control throughout the processes from paper feeding, paper conveying to die-cutting and paper collection.
  • The human-machine interface display system can show various working conditions, indicate the location where a fault occurs and provide solutions.
  • It is equipped with various safety protection devices. When a fault occurs, it will give out audible and visual alarms and automatically stop the machine to ensure the safety.

Specifications

Automatic Hot Stamping and Deep Embossing Machine
Model No.:LexFoil MT-1050S          
Max. paper size: 1060×800mm
Min. paper size:400×360mm
(Option: with servo paper delivery, 370 ×270)
Max. die-cutting size:1050×750mm
Die-cutting precision:±0.075mm
Max. working pressure:750T
Max. working speed:7500 sph
Air source:0.6-0.8mp, 0.36m³
Paper thickness:White card/plastic sheet: 0.1-1.5mm
Grey board: <2.5mm
Corrugated paperboard: ≤6mm
Gripper range3-8mm
Min. distance between cutting line and plate edge:15mm
Motor power:18.5Kw
Heating power:27.8Kw
Servo total power:16Kw
Total power:67Kw
Working power:35Kw
Weight:24T
Dimension: 6520×2808×2510mm
Optional pedal width: 1750mm

Section introduction

Foil rewinder&unwinder

The loading foil can be 1000m long, short foil change time, easy to operate, and according to the demand production application, which greatly improves the production efficiency.

Foil holder box

According to the production application choose the external foil holder box, so the foil can be changed without stopping the machine, which is good option the best choice for small area stamping.

Vertical foil rewinder

Direct foil rewinding, bi-directionally selectable according to the size of the stamping area

Servo control

Use of well-known brand servo motors using high-performance servo motion controllers. Material saving, low failure rate, easy to operate.

Independent oil temperature controller

The oil will keep in a precise temperature range, to ensure that the lubrication is always in good condition to reduce parts wearing and lengthen the machine lifespan.

Paper feeding reduction gear mechanism

When the paper reaches the corresponding position, a buffer can be provided during the paper transportation, improving the accuracy.

Feeder head

High speed feeder with four nozzles to pick up paper, six nozzles to feed paper, The suction head can be adjusted according to the deformation of the paper without stopping to adjust the angle of various suction paper, so that the suction paper is more stable. Accurate and smooth paper feeding.

Timing belt drive

Reliable transmission, large torque, low noise, low tensile rate in long-term operation, not easy to deform, easy maintenance and long service life.

Automatic front guide controller

The automatic front guide controller can achieve one-button overall adjustment and individual adjustment.

Feeder adjustment

It can be adjusted as a whole, reducing the machine adjustment time.

High speed brake

It reduces the stretching and impact on the gear train and chain when the machine changes from a high – speed state to a stationary state. This improves the stability of the machine and ensures the machine’s accuracy.

Worm and gear

It is made of special materials combined and then undergoes scraping and lapping treatment by engineers.

Automatic pressure regulation

The pressure can be automatically adjusted. This adjustment can be made through the PLC interface, which makes the process of installing the plate frame faster.

Automatic secondary paper delivery

The paper receiving department can realize automatic paper receiving without stopping, improve production efficiency, reduce labor intensity.

Plate change bracket

Possible to change plates with a single person, Safe, reliable and stable, reducing the labor intensity of engineers and avoiding work-related injuries.


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